| » Baking Machinery for Wafer Biscuits, Ice Cream Cones, Rolled Sugar Cones etc |
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| Wafer Biscuit Plants |
Our plants are designed for the industrial production of flat wafers and flat-shaped wafers. We deliver from manual plants for test marketing trial purposes to fully automatic plants, incorporating dough mixing to packing of machines. |
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| PLATE SIZE: 470*350 |
The WA Series of Wafer Biscuit Baking Machine are designed for fully automatic production of wafer sheets with fine medium or deep-reeding, as well as wafer sheets with hollow forms of all types and shapes. According to the output required it may be equipped with 48, 60 and 72 baking plates. The standard plate sizes are 470 X 350. These baking machines can be heated by L.P.G. (or if preferred by Electricity). Universal triangular burners are used for baking effect in gas plant by using twin row method. This brochure details gas heated plants. |
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TYPICAL WAFER PLANT LAYOUT |
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FEATURES: FRAMELESS DESIGN / LOW FUEL CONSUMPTION |
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The machine features a sturdy and torsion resistant steel frame work. Non-corrosive protection is afforded to the heat losses, and heat transfers between inner and outer casings are reduced to be absolute minimum. The tong chain evolved is extremely strong and almost maintenance free. |
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| TECHNICAL DATA |
| Size of the Baking Plates 470 x 350 mm |
Type |
K.I. WA 48 |
K.I. WA 60 |
K.I. WA 72 |
Output of wafer sheets/hour(Back Cyled=2m) |
1440 |
1800 |
2160 |
Cream filler Wafers/hour |
200-225 Kgs |
250-275 Kgs |
300-325 Kgs |
Gas Heating:
L.P.Gas consumption Kgs/hr (approx)
Electric load in Kw |
30-35
9kw
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40-45
9kw
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60-65
9kw
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Dimensions in mm.
Length
Width
Height
Weight in Kg. (approx.) |
10,000
1350
2450
9000
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12,000
1350
2450
11250
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14,000
1350
2450
13500
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Shipping space in cubic metres (approx.) |
32 |
40 |
46 |
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Wafer Machine - Automatic- K.I. ZWA |
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These are the large scale plants with higher level of automation for the production of 500-1000 kgs/shift of creamed wafers. |
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| Plate size 290mm X 460mm |
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| ‘KI ZWA’ SERIES AUTOMATIC WAFER BAKING MACHINES |
The automatic wafer baking machines of the KI ZWA series are suitable for the production of first class quality flat wafers. These machines can be Equipped with 12, 18, 24 30 & 36 baking plates(tongs) according to the required output. The machine is built with a steel frame of rigid construction. An endless chain conveys the baking plates on their carriers through the baking chamber driven by a chain drive infinitely variable in speed through its range.
The standard size of the baking plates is 290mm x 460mm (about 11 ½” x 18”). Also, special size of baking plates can be supplied on request. These baking plates can easily be exchanged to produce wafers of different designs. The oven can be heated by L.P.Gas or if preferred by Electricity. |
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| Technical specifications |
TYPE |
KIZWA12 |
KIZWA18 |
KIZWA24 |
KIZWA30 |
KIZWA36 |
No. of Baking Plates (tongs) |
12 |
18 |
24 |
30 |
36 |
Output of Wafer Sheets/Hr.* |
360 |
640 |
860 |
1080 |
1300 |
Cream filled with Wafer Biscuits in Kg/Hr* |
40-42
Kgs |
72-75
Kgs |
96-100
Kgs |
120-125
Kgs |
145-150
Kgs |
GAS HEATING |
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L.P.Gas Consumption Kgs/hr (approx)** |
8 |
10-12 |
14-16 |
18-20 |
20-23 |
Electric load in Kw |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
ELECTRIC HEATING |
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Load in KW |
52 |
76 |
100 |
124 |
148 |
Consumption in KW/Hr** (approx) |
40 |
57 |
75 |
94 |
110 |
DIMENSIONS IN MM |
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Length |
4,250 |
5,750 |
7,250 |
8,750 |
10,250 |
Width |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
Height |
2,000 |
2,000 |
2,000 |
2,000 |
2,000 |
WEIGHT & SHIPPING DETAILS |
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Net Weight in Kg. (approx.) |
3,500 |
5,500 |
7,000 |
8,500 |
10,000 |
Including export packing kg. (approx.) |
4,500 |
6,750 |
8,500 |
10,000 |
12,500 |
Shipping Space in Cubic Metres (approx.) |
20 |
25 |
30 |
36 |
42 |
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* It may vary depending on the recipe, batter consistency, cream ratio, etc.
* The above details are approximate figures obtained under working conditions and vary according to the thickness of the wafer sheet and consistency of the batter. |
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| Output Details |
| The output is dependent on the following factors |
• The sheet weight
• The baking time or cycle
• The cream ratio of wafer and cream |
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A |
Wafer Sheet Details |
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Size 290X460 |
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Baking Time |
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Plant Type |
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KI ZWA18 |
KI ZWA24 |
KI ZWA30 |
KI ZWA36 |
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Wafer Sheets produced/hour |
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90 Seconds |
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720 |
960 |
1200 |
1440 |
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120 Seconds |
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540 |
720 |
900 |
1080 |
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180 Seconds |
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360 |
480 |
600 |
720 |
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B |
Output Details |
Each |
Kgs |
Kgs |
Kgs |
Kgs |
I |
Baking Cycle taken at 90 sec |
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1 |
Weight of wafer sheet/hour |
50g |
36 |
48 |
60 |
72 |
2 |
Wafer Cream Ratio |
1:1.5 |
54 |
72 |
90 |
108 |
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Total Production/hour |
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90 |
120 |
150 |
180 |
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II |
Baking Cycle taken at 120 sec |
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1 |
Weight of wafer sheet/hour |
50g |
27 |
36 |
45 |
54 |
2 |
Wafer Cream Ratio |
1:1.5 |
40.5 |
54 |
67.5 |
81 |
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Total Production/hour |
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67.5 |
90 |
112.5 |
135 |
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*NOTE: We are constantly guided by our principle of offering our customers better machines in order to provide increased efficiency and higher levels of automation.
The technical data and illustrations are subject to change without notice.
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KI - ZWT WAFER BAKING MACHINE |
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These are the entry level automation plants for medium scale production of cream wafer biscuit, beginning from 200-400 kgs/shift production. |
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| Plate size 270mm X 370mm |
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Introduction
KI ZWT Wafer Baking Machine
The Automatic Wafer baking Machine KI ZWT Series is designed for fully automatic production of wafer sheets with fine, medium or deep reeding as well as hollow wafer sheets. It may be equipped with 12,18,24,30,36,42 baking tongs.
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Heating System
The automatic baking machine is equipped with high efficiency triangular burners that can be adjusted for an extremely even application of heat over the entire surface of the baking plates.
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HEATING (By Liquified Gas(LPG) / Natural Gas)
By Gas : The heating system has automatic ignition. In case of gas, air or power failure, an automatic cutout device on the heating system will operate.
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| Technical specifications |
KI ZWT Automatic Wafer Baking Machine |
KI ZWT12 |
KI ZWT18 |
KI ZWT24 |
KI ZWT30 |
KI ZWT36 |
KI ZWT42 |
Output of Wafersheets/ Hr* |
360 |
640 |
860 |
1080 |
1300 |
1500 |
Cream filled wafers / Hour (Kgs.approx.) |
18-20 |
36-40 |
48-50 |
65-70 |
80-85 |
90-95 |
GAS HEATING: LP Gas Consumption/Hr. |
4-5 |
6-8 |
8-10 |
12-14 |
16-18 |
18-20 |
Electric Load (Kw) |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
DIMENSIONS (Approx.)
Length
Width
Height |
3400
1500
2000
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4600
1500
2000
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5800
1500
2000
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7000
1500
2000
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8200
1500
2000
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9400
1500
2000
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Net Weight |
1300 |
1900 |
2500 |
3100 |
3700 |
4300 |
Weight incl. Seaworthy packing |
1800 |
2500 |
3250 |
3900 |
4600 |
5000 |
Shipping Space in m3 |
4.5 |
5.5 |
7.0 |
15.0 |
18.0 |
20.0 |
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Wafer Machine - Semi-Automatic-KI ZW |
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These are the entry level automation plants for medium scale production of cream wafer biscuit, beginning from 200-400 kgs/shift production. |
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| Plate size 230mm X 290mm |
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| Technical specifications |
ZW Automatic Wafer Baking Machine |
KI ZW 12 |
KI ZW 18 |
KI ZW 24 |
KI ZW 30 |
KI ZW 36 |
Output of wafer sheets/Hr. |
360 |
640 |
860 |
1070 |
1280 |
GAS HEATING:
LP Gas Consumption/Hr |
4 |
6 |
8 |
10 |
12 |
Electric Load (kw) |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
Electric Heating :
Connected load in KW |
27 |
40 |
51 |
63 |
75 |
Current Consumption in KW/Hr :Electric Heating |
20 |
32 |
40 |
50 |
60 |
Dimensions (approx.) |
Length |
2500 |
3300 |
4100 |
5200 |
6300 |
Width |
1100 |
1100 |
1100 |
1100 |
1100 |
Height |
1500 |
1500 |
1500 |
1500 |
1500 |
Net Weight |
1300 |
1900 |
2500 |
3250 |
4050 |
Weight incl. Seaworthy packing |
1800 |
2500 |
3250 |
4100 |
5000 |
Shipping space in m3 |
4.5 |
5.5 |
7.0 |
9.0 |
11.0 |
Cream filled wafer/Hour * (Kgs. approx.) |
18-20 |
36-40 |
48-50 |
60 |
75 |
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*NOTE: We are constantly guided by our principle of offering our customers better in order to give increased efficiency and higher levels of automation.
The technical data and illustrations are subject to charge without notice.
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These are manually operated plants starting from 120 kgs/shift to about 300 kgs/shift. They are characterized by simple, manual and low cost equipment. They serve the purpose of low investment or lab scale production operation. |
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| Plate size 270mm X 370mm |
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| Wafer Machine - Manual |
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Introduction
KI WT Series cream wafer plants are used for the manually operated production of cream wafer biscuits. They are characterized by simple mechanism study and flexibility. These machines are low cost and economical in operation. Depending on the output required they can be supplied with 6, 9 or 12 Wafer baking tongs. Cream spreading table, cutting machine, batter and cream mixer and packing machine ensure that production is continuous. |
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Technical specifications
Technical / Output Details 'KI WT'
Wafer Baking Machine – KI WT2737: |
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'KI WT' Manual wafer plant |
KI WT1 |
KI WT6 |
Output of wafer sheets / Hr |
30** |
240 ** |
Electric Heating : |
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Connected load in KW |
2.5 |
15 |
Current Consumption in KW / Hr |
2.0 |
12 |
Cream filled wafers / Hour ** (Kgs app.) |
4 |
20 - 25 |
Dimensions (approx. in mm): |
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6 stations are pkd. as 3 station X 2 Cases |
1Tong X 1 |
3 Station X 2 |
Length |
750mm |
1420 X 2 |
Width |
440mm |
440 X 2 |
Height |
300mm |
750 X 2 |
Net Weight |
80 |
640 |
Weight incl. seaworthy packing |
150 |
900 |
Shipping space in M3 |
1.0 |
2.0 |
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